VISION DRIVEN TECH PRINTING

Euroflex SERVO CI

 

Euroflex CI

The EUROFLEX is KYMC's most advanced next generation (2011) High Speed Gearless CI Flexo Press built on a vibration dampening Mono-block heavy duty platform. The Mono-block frames are 4" thick for 8 and 10 colors for speeds up to 1500 FPM.

Euroflex the latest European standard gearless flexo press is argueably the best value to quality gearless press in the market, pairing modern European components and design with smart Taiwan technology at affordable equipment that allow you to stay in the competitive edge. The press is equipped with advanced automatic register preset system as well as the automatic print pressure setting for reduced waste.

The Euroflex integrates a new generation computerized job management system which incorporates auto deck position control, auto print sleeve ejection system and auto wash system, makes Euroflex one of the fastest change machines in the market. The reduced set up time also minimizes waste making it ideal for both short and long production runs.

All major components on the press come from European suppliers such as Central Drum, servo drives, PLC and controls etc, guaranteeing reliable machine performance for long term.

The EUROFLEX is built with the same precision and technology from our experience building the gearless and CNC while making additional improvements. All printing stations are controlled with a high degree of accuracy to ensure excellent printing quality and a good price/value ratio on your investment.

Most of the press components are either manufactured in the US or available through US subsidiaries such as Rexroth/Indramat and PLC programmable controls by Simens. The Euroflex complies fully with OSHA and CE standards.

Video of Euroflex Flexo Press Video

FEATURES:

  • Fully Servo and direct drive drum driven

  • Auto impression setting

  • Auto pre-register setting

  • Machine speed over 1500 FPM

  • AC vector drives PLC controlled - full auto tension control

  • Operator friendly designed touch screen operation.

  • Flying splice operation at maximum speed.

  • Air shafts with safety chucks for easy change over.

  • Available for 600mm, 800mm and 1000mm roll diameter.

  • Easy Operator touch screen control and memory management

  • Shaftless chucking system available.

Monoblock & Deck Positioning

The modern monoblock design is made from thick 4" single block molds that minimize traditional block sections. The mass sections run the length of the CI drum and decks to significantly reduce vibration at all speeds while facilitating quick change over windows.

In addition, stablizing printing deck bars are solidly joined between either side of the monoblock design to additionally decrease vibration to a minimum for the most accurate registration at higher speeds.

Deck positioning is precise to 1 micron through direct coupling servo motors, with simultaneous sleeve changes of the print and anilox rollers including an automatic push out feature for quick change overs helpful for short runs. Motor cross bars are eliminated by the individual deck motors, AC servo, that directly connect to the ball screws via couplings.

Fully Servo and Direct Drive CI

Euroflex uses a Direct Drive Central Drum via torque motor from Rexroth/Indramat, for extreme precision to the direct AC servo drives (Indramat) on both the plate and anilox sleeve mandrels to guarantee the best print register tolerance during running.

Full servo drives on each print stations and are controlled through industrial network system, providing extreme accurate control on print registration and impression control.

Automatic Pre-Register

The Euroflex uses the latest automatic pre-register and setting system by BST Eltromat using the webvideo fast flexo Profibus-interface for reduced waste.

Auto Impression Setting

The Euroflex uses both an automatic pre-register and auto impression setting system by integrating the Eltromat star 2000 system for reduced waste. The auto set technology automates the ink deck setting for plate and anilox rollers simultaneously, saving hundreds of feet of waste during press start up.

  • Modul fast flexo auto set tech, Profibus-interface:

  • Fully-automatic impression setting of anilox and plate rolls

  • Simultaneous setting of all printing units

  • Connection to the press via PROFIBUS

  • Measurement of specially combined mark pattern (CI register and fast setting)

  • Measurement of mark pattern at several positions possible

  • Fully integrated and optimized sequence of ink deck setting with length and side register control.

The final print position can be saved for repeat production. The drives will be activated for "Home searching" automatically after the saved print position is recalled.

Euroflex 10 color All Servo CI

 

Phoenix CI Compact Servo

This is a one of the most compact presses in the market for those who require a smaller footprint. Although the footprint is more compact, it still upholds easy operation, greater affordability and high automation. The Phoenix flexo CI compact press aims to help you remain competitive with growing market trends towards shorter runs and smaller packaging sizes.  We can further customize it to your requirements for a smaller footprint gearless press.

Video fo Phoenix compact CI flexo press

Although the Phoenix is a more compact flexo CI, it maintains spacious internal layout for ergonomic considerations. The job management touch screen system is available in 5 different languages. The movement of the plate and anilox assemblies are driven by servo motors, allowing fine movement tuning to 1 micron. The parameters of each print could be stored in the system for repeat orders. The Phoenix is designed for...

Operation Comfort

  • Touch screen interface

  • User friendly layout screen control

  • Fully digitalized controls for precise print settings

  • Easy access to printing stations

Print Quality

  • Heavy duty designed machine frames

  • Servo motor control guarantee excellent print registration holding

  • Web viewing system

  • Automated registration control

  • Micrometric kiss impression control to one micron

Quick job Change

  • Anilox and plate sleeve design

  • Auto pre-register control

  • Auto quick wash features for inking system

  • Job memory for repeat tasks

Remote Service Assistance

  • 24/7 machine online diagnostic system

  • Exclusive PLC Network Connection Technology to achieve deep online diagnose and prompt remote-maintenance.

Industrial I4.0

  • OPC UA Data Exchange Protocol for communication between devices, machines and enterprise systems (ERP, SCADA, CRM…etc)

  • Remote HMI monitoring via mobile devices

Safety

  • Compliant with Conformité Européene or Australian Standard

  • Certification service available with CSA, NEC and IEC

Applications

Paper

  • Food packaging

  • Medical packaging

  • Pre-print for paper box

  • Bags, Paper cup

  • Liquid & beverage

  • Household cleaning

  • Cosmetics,

  • Gift wraps, Wallpaper

Film

  • Food packaging

  • Medical packaging

  • Industrial packaging

  • Sanitary Packaging, Bags

  • Liquid & beverage

  • Household cleaning

  • Cosmetics

  • Confectionary wrappers

Aluminum

  • Food packaging

  • Medical packaging

  • Industrial packaging

 

FlexoJet CI CNC Geared

The Flexojet is a geared press, but equipped with servo motors at the print deck to allow for print precision. The press provides excellent print quality at a decent press speed for budget-focused runs. This press is suitable for experienced operators that are looking for more precision in the print deck control.

Video of Flexojet CI is a geared press with servo deck motors

The Flexojet CI is a geared flexo press equipped with servo motor print decks for print precision. The flexo press provides excellent print quality at productive press speeds.  For a lightweight solution with advanced CNC printing deck controls, we can tailor this press to your requirements.