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Entry Level Solventless

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High Speed Solventless

Entry-level SOLVENTLESS

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REMAC MICRA LAMINATORS

The MICRA model is the entry into the “world” of solvent-less and it is destined for manufacturers with the same type of production. Its structure, extremely compact and functional, makes it ideal for the positioning into the restricted areas.

The installation and production, in short time, are possible thanks to an accurate design that facilitates the positioning without disassembly.

The equipment of the laminator is superior as the adhesive mixer, an automatic cleaning system of dosing calendar, an integral transfer roller, major shaft-less, base of galvanized steel, a bender pneumatic opening for safety cleaning.

Shaftless & Sleeve Performance

  • Cantilevered laminating sleeve quick change
  • Robust, lateral motored shaftless un/rewind
  • Superior Lr Bi-2 Meter/Mix/Dispense system
  • Touch screen control memory recall menu and auto diagnostics alerts
  • 350m/min machine speed
  • Auto speed & tension on coating, nip, rewind

Machine Automation:

  • AC vector drives on coating station, lamination nip, rewind with auto speed and tension control.
  • Centralized control and monitoring s.1ystem with clear structured graphic for easy operation.
  • Machine functions are PLC controlled, user friendly touch screen operation.
  • Job memory (Recipes) with auto machine pre-setting for coating weight and running tension.

Coating Station:

Cantilever design sleeve system on coating roller for quick change. Heating unit with auto temperature controls is supplied. The oscillating adhesive feeding device is integrated with the machine. Exhaust system eliminates emission of fume during production. Safety features meet CE and OSHA standard.

Unwind and Rewind:

  • Newly designed shaft-less chucking system, easy and simple to operate.
  • Automatic edge guide on 2nd unwind is included.
  • Memory of tension parameter for each job as well as the total metres (footage).
  • Electro-magnetic brake on unwind 800 mm roll with auto tension control. Optional 1000 mm roll
  • AC vector drive on rewind with auto tension control.

Standard Features:

  • 1150 fpm machine speed
  • Automatic tension and line speed control
  • Auto fault diagnostics with modem service support
  • Automatic mixer and dispenser for solvent-free adhesive
  • High efficiency drying system for dry bond or wet bond operation
  • Automatic edge guiding system integrated with machine.
  • Automatic edge position control on second or third (pending model) unwind
  • Independent temperature control on coating and lamination nip
  • PLC software with operator friendly touch screen and job memory store
  • Modern AC vector drives on coating and lamination
  • High efficiency drying system for maximum operation speed
  • Floor pick up , shaftless chucking system on all unwinds and rewind
  • Gravure trolley for dry bond application
  • Semi-flexo trolley for wet bond application
  • Electric line shaft with AC vector drives.
  • Machine functions are PLC or PC controlled, user friendly touch screen operation.
  • Auto fault diagnostic with modem service support.
  • Shaftless chucking on unwind and rewind.
  • Job memory (Receipts) with auto machine presetting.
  • Safety features meet CE and OSHA standard.

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SPEED: FROM THE LAND OF FERRARI.

REMAC ADVANCED MIZAR LAMINATOR

The MIZAR model is the perfect machinery for small and big productions of solvent-less laminators. Thanks to its systems of tension control, allows the use of all the components on the market. Its configuration featuring three columns, extremely compact, makes it as the unique exemplar in the world, allowing an easy and safe access to all key points of the process.

Its installation and start-up, in short time, are possible thanks to an accurate design that facilitates the positioning without disassembly.

The machine is "full optional" and it comes supplied with standard adhesive mixer, automatic washing system of dosing calander, an integral transfer roller, "three rollers" laminating unit, major support shaftless, galvanized steel sides, pneumatic opening of the dosing cylinders for easy cleaning.

Shaftless & Sleeve Performance

  • Cantilevered laminating sleeve quick change
  • Robust, lateral motored shaftless un/rewind
  • Superior Lr Bi-2 Meter/Mix/Dispense system
  • Touch screen control memory recall menu and auto diagnostics alerts
  • 350m/min machine speed
  • Auto speed & tension on coating, nip, rewind

Machine Automation:

  • AC vector drives on coating station, lamination nip, rewind with auto speed and tension control.
  • Centralized control and monitoring system with clear structured graphic for easy operation.
  • Machine functions are PLC controlled, user friendly touch screen operation.
  • Job memory (Recipes) with auto machine pre-setting for coating weight and running tension.

Coating Station:

Cantilever design sleeve system on coating roller for quick change. Heating unit with auto temperature controls is supplied. The oscillating adhesive feeding device is integrated with the machine. Exhaust system eliminates emission of fume during production. Safety features meet CE and OSHA standard.

Unwind and Rewind:

  • Newly designed shaft-less chucking system, easy and simple to operate.
  • Automatic edge guide on 2nd unwind is included.
  • Memory of tension parameter for each job as well as the total metres (footage).
  • Electro-magnetic brake on unwind with auto tension control.
  • AC vector drive on rewind with auto tension control.
  • Non stop unwind and rewind are available as optional.

Standard Features:

  • 1475 fpm machine speed
  • Automatic tension and line speed control
  • Auto fault diagnostics with modem service support
  • Automatic mixer and dispenser for solvent-free adhesive
  • High efficiency drying system for dry bond or wet bond operation
  • Cantilevered sleeve design for coating roller or impression roller solvent-free application
  • Automatic edge guiding system integrated with machine.
  • Automatic edge position control on second or third (pending model) unwind
  • Independent temperature control on coating and lamination nip
  • PLC software with operator friendly touch screen and job memory store
  • Modern AC vector drives on coating and lamination
  • High efficiency drying system for maximum operation speed
  • Floor pick up , shaftless chucking system on all unwinds and rewind
  • Gravure trolley for dry bond application
  • Semi-flexo trolley for wet bond application
  • Electric line shaft with AC vector drives.
  • Machine functions are PLC or PC controlled, user friendly touch screen operation.
  • Auto fault diagnostic with modem service support.
  • Shaftless chucking on unwind and rewind.
  • Job memory (Receipts) with auto machine presetting.
  • Safety features meet CE and OSHA standard.
 

Automatic Washing system by Remac